Project Case Studies
Real Roofs. Real Data. Real Results.
Every project tells a story. Here is a sample of what certified infrared thermography reveals — and what it saves building owners from spending.
142,000 Sq Ft Warehouse — 23% Wet Insulation Identified, Full Replacement Avoided
TPO single-ply membrane over polyiso insulation
The building owner had received a contractor bid for full roof replacement citing widespread membrane failure. Before committing to a $680,000 replacement, they requested an independent infrared moisture survey to verify the extent of damage.
Wet insulation was confirmed in 23% of the total roof area — concentrated in three discrete zones near HVAC curbs and a low-drainage area on the north slope. The remaining 77% of the membrane was dry and performing normally.
The owner authorized targeted removal and replacement of only the wet sections, at a cost of $94,000 — saving $586,000 compared to the full replacement bid. A follow-up verification survey confirmed all wet areas were remediated.
68,000 Sq Ft Retail Strip Center — Aerial Drone Survey Identifies Moisture Before Tenant Buildout
Modified bitumen over wood fiber insulation
A retail property owner was preparing to lease anchor space to a national tenant. The tenant's construction team flagged potential roof concerns during their due diligence walkthrough. The owner needed a rapid, non-invasive assessment before the buildout timeline was impacted.
Thermal imaging identified wet insulation in approximately 31% of the roof area — concentrated in the eastern bay directly above the proposed tenant space. The moisture pattern indicated long-term infiltration from failed perimeter edge metal and two deteriorated pitch pans.
The owner completed targeted repairs to the affected eastern bay for $58,000 prior to tenant occupancy. The tenant buildout proceeded on schedule. Full replacement of the remaining roof was deferred with a documented 4–6 year service life remaining.
Medical Office Building — Contractor Warranty Dispute Resolved With Thermal Evidence
EPDM membrane over polyiso insulation
A medical office building owner experienced recurring interior leaks 18 months after a full roof replacement. The roofing contractor denied warranty responsibility, claiming the leaks were caused by HVAC condensation rather than membrane failure.
Thermal imaging identified 14 discrete moisture intrusion points. ELD testing confirmed membrane breaches at 9 locations — all within 18 inches of seam terminations. The pattern was consistent with improper seam welding during installation, not HVAC condensation as the contractor claimed.
The thermal and ELD documentation was submitted as evidence in a contractor warranty dispute. The contractor settled, funding a complete membrane replacement valued at $178,000. The building owner paid only the cost of the investigation.
Class A Office Tower — Capital Planning Survey Extends Roof Life by 7 Years
Built-up roofing (BUR) over perlite insulation
A property management firm managing a Class A office tower needed to present a 10-year capital expenditure forecast to the building's ownership group. The existing roof was 14 years old and the firm needed an independent assessment of remaining service life.
The survey identified wet insulation in only 8% of the roof area — isolated to two zones near aging expansion joint covers. The remaining membrane showed good adhesion and no significant alligatoring or surface erosion. Estimated remaining service life with targeted repairs: 7–10 years.
The ownership group approved a targeted repair scope of $41,000 rather than a full replacement budgeted at $390,000. The capital planning report was accepted by the lender for refinancing purposes. A re-inspection is scheduled in year five.
Visual Evidence
Thermal Imaging Gallery
A selection of thermal images from recent surveys. Bright areas indicate elevated temperature — the thermal signature of wet insulation retaining heat after sunset.
What Is Your Roof Hiding?
Schedule an infrared moisture survey and find out before a small problem becomes a large one.